HDPE geomembrane huge pond liner or large pond liner is a large-sized membrane designed to line and contain water in large-scale ponds or reservoirs. It ensures durability, prevents water seepage, and is made of materials od HDPE. The manufacturing process involves film-blowing, adding carbon black, antioxidant, anti-aging, and UV-resistance components to form a sheet. Smooth geomembrane huge pond liner is the low permeable synthetic membrane liner and geotechnical engineering materials which are widely used for aquaculture, solid waste containment, mining and water containment applications.
BPM innovative, high quality geomembranes include Smooth geomembrane HDPE liner, textured HDPE geomembrane, composite geomembrane Liner, etc., which are your best choice for environmental, civil and industrial applications. All BPM geomembranes products have passed the certificates of the ISO9001, ISO14001, TUV, Soncap, SASO, BV certificates and passed the test of SGS and Intertek etc.
1. What Is A Huge Pond Liner?
A huge pond liner, also known as a large pond liner, is a specialized liner or membrane used to line and contain water in large-scale ponds or reservoirs. These liners are designed to provide a durable and watertight barrier that prevents water seepage and maintains the integrity of the pond.
Huge pond liners are typically made from materials such as high-density polyethylene (HDPE) or reinforced polyethylene (RPE), which offer excellent resistance to UV radiation, chemicals, and punctures. These materials are safe for fish and plant life and are specifically chosen for their durability and longevity.
One of the advantages of huge pond liners is that they can be ordered in custom sizes, often in large single pieces up to 60,000 square feet. This eliminates the need for on-site seaming and special tools in most cases, making installation more convenient and efficient.
During installation, the huge pond liner is carefully placed over a properly prepared subgrade, which may involve removing rocks, debris, and ensuring a smooth and level surface. The liner is then secured in place to prevent movement or shifting. Various installation techniques, such as seam welding or heat fusion, are used to create a watertight seal at any seams or joints.
Huge pond liner can ensure the large-scale ponds are properly lined and protected, preventing water loss, maintaining water quality, and creating a suitable environment for aquatic life. The durability and longevity of these liners contribute to their cost-effectiveness and long-term performance.
2. What Are Features of HDPE Huge Pond Liner?
The features of HDPE (High-Density Polyethylene) huge pond liners include:
2.1 Excellent Chemical Resistance
HDPE pond liners have exceptional resistance to a wide range of chemicals, making them suitable for various applications where exposure to chemicals is likely.
2.2 Outstanding Stress Crack Capacity
HDPE liners have high stress crack resistance, allowing them to withstand stress and prevent cracks, ensuring long-lasting performance.
2.3 Lowest Permeability
HDPE liners offer extremely low permeability, effectively preventing the leakage of liquids, gases, or contaminants through the liner, ensuring reliable containment.
2.4 Excellent UV Resistance
HDPE liners are designed to withstand prolonged exposure to ultraviolet (UV) radiation without significant degradation, ensuring their durability and performance in outdoor applications.
2.5 Stable Low-Temperature Embrittlement Resistance
HDPE pond liners can maintain their flexibility and integrity even in cold environments, resisting embrittlement and maintaining their effectiveness.
2.6 Complete Width and Thickness Specifications
HDPE liners are available in various widths and thicknesses, allowing for customization to meet specific project requirements.
2.7 Cost-Effective
HDPE liners offer a cost-effective solution for pond lining projects due to their long lifespan, durability, and low maintenance requirements.
2.8 Easy Transportation and Fast Deployment
HDPE liners are lightweight and flexible, making them easy to transport and install. They can be quickly deployed, reducing project time and labor costs.
2.9 Meets or Exceeds GRI GM13 Standards
HDPE pond liners conform to or exceed the standards set by the Geosynthetic Institute’s GRI GM13, ensuring their quality, performance, and suitability for pond lining applications. These features make HDPE huge pond liners a popular choice for various applications, including agricultural ponds, decorative ponds, wastewater treatment ponds, aquaculture systems, and industrial containment ponds.
3. How To Install HDPE Huge Pond Liner?
3.1 Site Preparation
Clear the area of any debris, vegetation, or sharp objects that could potentially puncture the liner. Level the ground and remove any rocks or protrusions that could affect the HDPE huge pond liner’s integrity.
3.2 Unrolling the HDPE huge pond liner
Start by unrolling the HDPE huge pond liner from one end of the pond area. Ensure that the liner is properly aligned and centered, leaving a margin for local sinking and stretching as mentioned in the previous response.
3.3 Securing the HDPE pond liner
As you unroll the liner, anchor it at intervals along the edges using sandbags, stakes, or other suitable methods. This will prevent the HDPE huge pond liner from shifting during installation.
3.4 Seaming the HDPE huge pond liner
If the size of the pond requires multiple panels or sheets of HDPE pond liner, you will need to seam them together. Use a fusion welding technique specific to HDPE liners to create strong and watertight seams. Follow the manufacturer’s instructions and guidelines for the proper seaming process.
3.5 Contouring the HDPE pond liner
Smooth out any wrinkles or folds in the liner to ensure good contact with the ground and prevent potential stress points. Use gentle slopes and curves to contour the liner to the shape of the pond, ensuring a proper fit.
3.6 Securing the HDPE huge pond liner Edges
Once the liner is in place, secure the edges by burying them in a trench around the perimeter of the pond. This helps to anchor the liner and prevent water from seeping underneath.
3.7 Testing and Inspection
After installation, perform a thorough inspection of the liner, checking for any visible damage, gaps, or areas of concern. Conduct a leak test by filling the pond with water and monitoring for any signs of leakage or seepage.
3.8 Covering and Protection
Depending on the specific requirements of the pond, you may need to cover the liner with protective layers such as geotextile fabric, soil, or gravel to provide additional protection against UV exposure, punctures, and erosion.
4. Case Study of HDPE Huge Pond Liner Malaysia for Shrimp Pond Project
- Location – Malaysia
- Products –HDPE geomembrane pond liner
- Application – shrimp pond
A client from Malaysia found BPM Geomembrane on Facebook, he wanted to purchase some geomembrane pond liner to build a pond. He is an animal and food processing factory, and he has a large open space that he wanted to use to build a shrimp pond. He learned about our projects on Facebook, became very interested, and learned about shrimp pond construction from us. Since the customer is in the tropics and has a lot of rain, we recommended geomembrane huge pond liner of 0.5mm and 0.75 to the customer for shrimp farming. And sent a quotation of 1*40HQ to the customer
After the customer accepted the quotation, he thought the price was very good. He only purchased geomembrane huge pond liner locally before, but the price was very high, so this time he wanted to purchase from China, he had 3 years of import experience, so he was very informative about our products.
Two months later, the customer sent a message, let us update him the price of 0.75mm huge pond liner again, we updated the price to the customer according to the quantity of 1*40HQ, due to the reduction of sea freight, the price was cheaper than last time. Early the next morning, the customer gave us feedback that after communicating with their company, they decided to give us the order. We immediately sent the contract to the client. One week after the customer places the order, we produce the finished goods. After more than a month, the customer received the huge pond liner. He raved about our goods, and buying from us is of better quality than what they sourced locally. After receiving the goods, the customer added another 1*40HQ order.
5. About BPM Geosynthetics
BPM has been specializing in delivering one stop geosynthetics products and solutions to worldwide customers since its foundation in 2007. BPM had provided many types of effective and state of the art geomembranes, geotextiles, geocells, geosynthetic clay liners (GCLs), drainage boards, geogrids to over 81 countries.
BPM is not only manufacturing best quality geosynthetic products but also providing professional design and installation service. OEM, ODM, custom development and fabrication are also available. If you have any questions or inquiries, please contact us, we will reply as soon as possible.
